Pallet lifters provide a handy way to pick up and move pallets around warehouses and loading docks without overly straining workers’ backs. But when you explore reliable pallet lifters for sale in Australia, remember that improper use or maintenance can lead to injuries and accidents. Follow this guide to ensure safe, reliable performance from your pallet lifting equipment:
Always Inspect Before Use
Make inspection before operation standard practice. Look for any loose, worn or damaged parts that could fail under load. Ensure lifting mechanism retracts and extends smoothly. Confirm lift prongs are intact with no bends or cracks. Report any deficiencies for repair or replacement before attempting to lift pallets.
Check Weight Ratings
Never exceed the maximum load capacity of your pallet lifter model. Overloading places dangerous stress on components, leading to failures. The lift rating should be clearly marked – most pallet lifters max out around 2500-5000 lbs capacity. Weigh questionable loads to confirm they are within limits before engaging the lift. Overloading voids warranty and safety assurances.
Load Pallets Centered and Evenly
Position pallets centrally so weight is evenly distributed on lift prongs. Off-center loads increase risk of instability and tipping when raised. Make sure pallet load is stacked straight and neatly – disorganized pallets shift easily. Double check that lift prongs fully engage the pallet and insertevenly without becoming wedged or binding.
Keep Feet Clear During Operation
Always verify feet and toes are completely clear of pallet jack forks before lifting a load. Never attempt to reposition your feet while load is elevated – lower it completely down first. Rushing leads to crushed foot injuries when handles get uncomfortable. Take your time and lift deliberately, no sudden erratic motions.
Travel Slowly With Loads
Moving at high speeds with an elevated pallet is dangerous. Travel cautiously at a controlled pace. Watch for clearing obstacles, uneven surfaces, and avoiding collisions with people or objects. Sudden braking or impacts while loaded risks tipping accidents. Limit speed to a steady walking pace for safety.
Lower Before Disengaging Load
Never pull loaded pallet lifters in a raised position, even to reposition a pallet. The shift in weight distribution can cause instability. Always fully lower the pallet flat to the floor before pulling the lift prongs out from under the pallet. For unlevel surfaces, lower onto a sturdy board first to prevent shifting.
Keep Equipment Clean and Dry
Pallet lifters exposed to moisture, grime, grease, and other contaminants degrade faster and pose slip hazards. Keep lift forks clean using non-flammable solvents and lint-free wipes. Never use pressurized water sprays which could penetrate electrical enclosures. Store indoors when not in use to limit wear.
Inspect Hydraulics and Moving Parts
Routinely check for leaks in hydraulic lines and cylinders which indicate worn seals. Binding in lift forks hints at debris buildup. Lagging retraction speed can signal low hydraulic fluid. Report these warning signs immediately to maintenance personnel. Never alter or override hydraulic pressure settings.
Recharge Batteries Properly
For motorized pallet lifts, follow prescribed guidelines for battery charging routines and replacement intervals. Improper charging damages batteries, reducing usable runtime per charge. Check water levels in lead acid batteries periodically if applicable. Rotate batteries according to use schedules to maximize recharge capacity.
Train Workers Thoroughly
All operators should receive instruction on pre-operation inspection, safe loading techniques, and general guidelines outlined here. Develop clear standard operating procedures and enforce them consistently through supervision and refresher training. Proper training prevents damage and injuries.
By instilling smart operation habits and adhering to basic maintenance practices, your workforce can utilize pallet lifters reliably and safely. Allowing shortcuts or ignoring warning signs inevitably leads to accidents and downtime. Consistent safe operation protects both workers and materials.